ANSI/ASME B16.5 Flange
ANSI/ASME B16.5 Flange
ANSI B16.5 is a standard established by the American National Standards Institute (ANSI) that specifies the dimensions, pressure-temperature ratings, materials, tolerances, marking, and testing of flanges for use in piping systems. It covers pipe flanges and flanged fittings with nominal sizes ranging from 1/2 inch to 24 inches.
Type of ANSI/ASME B16.5 Flange
ANSI B16.5 Welding Neck Flange
ANSI B16.5 Threaded Flange
ANSI B16.5 Socket Welding Flange
ANSI B16.5 Slip-on Flange
ANSI B16.5 Blind Flange
ANSI B16.5 LAP Joint Flange
ANSI/ASME B16.5 Flange Class 150 Dimensions in mm
| Nom. Pipe Size | O | T | TJ | R | X | #/Dia of Holesa | Bolt Circle Dia | B | B2b | B3 | H | L | L2 | L3c | r | D | Thr |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| ½ | 3.50 | 0.38 | 0.44 | 1.38 | 1.19 | 4-0.62 | 2.38 | 0.88 | 0.62 | 0.90 | 0.84 | 0.56 | 1.81 | 0.62 | 0.12 | 0.38 | 0.62 |
| ¾ | 3.88 | 0.44 | 0.50 | 1.69 | 1.50 | 4-0.62 | 2.75 | 1.09 | 0.82 | 1.11 | 1.05 | 0.56 | 2.00 | 0.62 | 0.12 | 0.44 | 0.62 |
| 1 | 4.25 | 0.50 | 0.56 | 2.00 | 1.94 | 4-0.62 | 3.12 | 1.36 | 1.05 | 1.38 | 1.32 | 0.62 | 2.12 | 0.69 | 0.12 | 0.50 | 0.69 |
| 1¼ | 4.62 | 0.56 | 0.62 | 2.50 | 2.31 | 4-0.62 | 3.50 | 1.70 | 1.38 | 1.72 | 1.66 | 0.75 | 2.19 | 0.81 | 0.19 | 0.56 | 0.81 |
| 1½ | 5.00 | 0.62 | 0.69 | 2.88 | 2.56 | 4-0.62 | 3.88 | 1.95 | 1.61 | 1.97 | 1.90 | 0.81 | 2.38 | 0.88 | 0.25 | 0.62 | 0.88 |
| 2 | 6.00 | 0.69 | 0.75 | 3.62 | 3.06 | 4-0.75 | 4.75 | 2.44 | 2.07 | 2.46 | 2.38 | 0.94 | 2.44 | 1.00 | 0.31 | 0.69 | 1.00 |
| 2½ | 7.00 | 0.81 | 0.88 | 4.12 | 3.56 | 4-0.75 | 5.50 | 2.94 | 2.47 | 2.97 | 2.88 | 1.06 | 2.69 | 1.12 | 0.31 | 0.75 | 1.12 |
| 3 | 7.50 | 0.88 | 0.94 | 5.00 | 4.25 | 4-0.75 | 6.00 | 3.57 | 3.07 | 3.60 | 3.50 | 1.12 | 2.69 | 1.19 | 0.38 | 0.81 | 1.19 |
| 3½ | 8.50 | 0.88 | 0.94 | 5.50 | 4.81 | 8-0.75 | 7.00 | 4.07 | 3.55 | 4.10 | 4.00 | 1.19 | 2.75 | 1.25 | 0.38 | 0.88 | 1.25 |
| 4 | 9.00 | 0.88 | 0.94 | 6.19 | 5.31 | 8-0.75 | 7.50 | 4.57 | 4.03 | 4.60 | 4.50 | 1.25 | 2.94 | 1.31 | 0.44 | 0.94 | 1.31 |
| 5 | 10.00 | 0.88 | 0.94 | 7.31 | 6.44 | 8-0.88 | 8.50 | 5.66 | 5.05 | 5.69 | 5.56 | 1.38 | 3.44 | 1.44 | 0.44 | 0.94 | 1.44 |
| 6 | 11.00 | 0.94 | 1.00 | 8.50 | 7.56 | 8-0.88 | 9.50 | 6.72 | 6.07 | 6.75 | 6.63 | 1.50 | 3.44 | 1.56 | 0.50 | 1.06 | 1.56 |
| 8 | 13.50 | 1.06 | 1.12 | 10.62 | 9.69 | 8-0.88 | 11.75 | 8.72 | 7.98 | 8.75 | 8.63 | 1.69 | 3.94 | 1.75 | 0.50 | 1.25 | 1.75 |
| 10 | 16.00 | 1.12 | 1.19 | 12.75 | 12.00 | 12-1.00 | 14.25 | 10.88 | 10.02 | 10.92 | 10.75 | 1.88 | 3.94 | 1.94 | 0.50 | 1.31 | 1.94 |
| 12 | 19.00 | 1.19 | 1.25 | 15.00 | 14.38 | 12-1.00 | 17.00 | 12.88 | 12.00 | 12.92 | 12.75 | 2.12 | 4.44 | 2.19 | 0.50 | 1.56 | 2.19 |
| 14 | 21.00 | 1.31 | 1.38 | 16.25 | 15.75 | 12-1.12 | 18.75 | 14.14 | 13.25 | 14.18 | 14.00 | 2.19 | 4.94 | 3.12 | 0.50 | 1.63 | 2.25 |
| 16 | 23.50 | 1.38 | 1.44 | 18.50 | 18.00 | 16-1.12 | 21.25 | 16.16 | 15.25 | 16.19 | 16.00 | 2.44 | 4.94 | 3.44 | 0.50 | 1.75 | 2.50 |
| 18 | 25.00 | 1.50 | 1.56 | 21.00 | 19.88 | 16-1.25 | 22.75 | 18.18 | 17.25 | 18.20 | 18.00 | 2.62 | 5.44 | 3.81 | 0.50 | 1.94 | 2.69 |
| 20 | 27.50 | 1.62 | 1.69 | 23.00 | 22.00 | 20-1.25 | 25.00 | 20.20 | 19.25 | 20.25 | 20.00 | 2.81 | 5.62 | 4.06 | 0.50 | 2.13 | 2.88 |
| 22 | 29.50 | 1.75 | 1.81 | 25.25 | 24.25 | 20-1.38 | 27.25 | 22.22 | 21.25 | 22.25 | 22.00 | 3.07 | 5.82 | 4.25 | 0.50 | 2.38 | 3.13 |
| 24 | 32.00 | 1.81 | 1.88 | 27.25 | 26.12 | 20-1.38 | 29.50 | 24.25 | 23.25 | 24.25 | 24.00 | 3.19 | 5.94 | 4.38 | 0.50 | 2.50 | 3.25 |
Pressure Rating
| Pressure (psi) | |||||||
|---|---|---|---|---|---|---|---|
| Temperature (𐩑F) | 150# | 300# | 400# | 600# | 900# | 1500# | 2500# |
| -20 to 100 | 285 | 740 | 985 | 1480 | 2220 | 3705 | 6170 |
| 200 | 260 | 680 | 905 | 1360 | 2035 | 3395 | 5655 |
| 300 | 230 | 655 | 870 | 1310 | 1965 | 3270 | 5450 |
| 400 | 200 | 635 | 845 | 1265 | 1900 | 3170 | 5280 |
| 500 | 170 | 605 | 805 | 1205 | 1810 | 3015 | 5025 |
| 600 | 140 | 570 | 755 | 1135 | 1705 | 2840 | 4730 |
| 650 | 125 | 550 | 730 | 1100 | 1650 | 2745 | 4575 |
| 700 | 110 | 530 | 710 | 1060 | 1590 | 2655 | 4425 |
| 750 | 95 | 505 | 675 | 1015 | 1520 | 2535 | 4230 |
| 800 | 80 | 410 | 550 | 825 | 1235 | 2055 | 3430 |
| 850 | 65 | 320 | 425 | 640 | 955 | 1595 | 2655 |
| 900 | 50 | 230 | 305 | 460 | 690 | 1150 | 1915 |
| 950 | 35 | 135 | 185 | 275 | 410 | 685 | 1145 |
| 1000 | 20 | 85 | 115 | 170 | 255 | 430 | 715 |
Tolerance
| Flange Type | Tolerance Type | Standard Tolerance |
|---|---|---|
| Weld Neck | Hub Length, Bevel Angle | ±0.03 inches, ±2° |
| Slip-On | Bore Diameter, Thickness | ±0.02 inches, ±0.06 inches |
| Blind | Thickness, Flatness | ±0.06 inches, 0.1-0.5 mm flatness |
| Threaded | Thread Alignment | Per ASME B1.20.1 standards |
| Socket Weld | Socket Depth, Bore | ±0.03 inches, ±0.02 inches |
| Lap Joint | Bolt Hole, Outer Diameter | ±0.03 inches, ±0.06 inches |
| Ring Type Joint | Groove Dimensions | ±0.005 inches |
Key Features of ANSI/ASME B16.5 Flange
- Pressure Classes:
- Accessible in pressure classes of 150, 300, 400, 600, 900, 1500, and 2500.
- Higher classes indicate greater pressure-handling capabilities.
- Applications:
- It is extensively utilized in the oil and gas, petrochemical, power generating, water treatment, and other industries.
- Suitable for both high-temperature and low-temperature applications.
- Standards for Compatibility:
- Designed for compatibility with ASME B31.1 and B31.3 piping codes.
- Materials:
ANSI B16.5 flanges are manufactured from a variety of materials to suit different operational requirements: - Carbon Steel: Cost-effective and widely used for general applications.
- Stainless Steel: Offers excellent corrosion resistance and durability.
- Alloy Steel: High strength and toughness for demanding applications.
- Duplex and Super Duplex Steel: Exceptional mechanical strength and corrosion resistance.
- Nickel Alloys and Other Special Materials: For highly corrosive or high-temperature environments.
High-Temperature Applications
ANSI B16.5 Flanges are ideal for high-temperature applications due to their robust design and material composition. Key characteristics for high-temperature use include:
- Heat Resistance: Materials like alloy steel and stainless steel are commonly used to withstand elevated temperatures without deforming or losing strength.
- Pressure Handling: Designed to endure high pressures associated with high-temperature operations, such as in petrochemical and power generation industries.
- Corrosion Resistance: Specialty alloys like Inconel and Monel resist oxidation and scaling, ensuring longevity.
Low-Temperature Applications
For low-temperature environments, these flanges are optimized to maintain integrity under freezing conditions. Key features include:
- Low-Temperature Toughness: Materials like carbon steel with low-temperature ratings (LTCS) and austenitic stainless steel ensure ductility and resistance to brittle fracture.
- Cryogenic Suitability: Used in industries such as LNG and chemical processing where cryogenic temperatures are prevalent.
- Impact Resistance: Designed to withstand mechanical shocks even at sub-zero temperatures.
ANSI/ASME B16.5 Flange Face Types
- Flat Face (FF): For low-pressure systems.
- Raised Face (RF): Enhances gasket sealing under pressure.
- Ring Type Joint (RTJ): For high-pressure applications.
- Male & Female (M&F): For precise alignment and sealing.
- Tongue & Groove (T&G): Ensures better sealing in repetitive assembly systems.
Application
1. Oil & Gas Industry
2. Petrochemical and Chemical Industries
3. Power Generation
4. Water Treatment and Distribution
5. Pharmaceutical and Food Processing
6. Marine and Shipbuilding
7. HVAC and Fire Protection Systems
Benefits of ANSI/ASME B16.5 Flange
- Versatility in various materials (e.g., carbon steel, stainless steel, and alloys).
- Compatibility with different pipe sizes and pressure ratings.
- Compliance with international standards ensures reliability and safety.